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  • Advantages And Disadvantages Of Titanium Used In Automobile Industry
    Titanium metal has the advantages of low density, high specific strength, and good corrosion resistance. Titanium material can greatly reduce the quality of the automobile body, reduce fuel consumption, as well as improve engine efficiency. However, the high price of titanium makes it useful only in luxury cars and sports cars, but not in ordinary cars. In this article, we will talk about the advantages and disadvantages of titanium used in the automobile industry. Application Of Titanium In Automobile Parts Titanium alloys have been widely used in aerospace, petrochemical, and ship industries, but they are rarely used in the automobile industry. From 1956, when the first all-titanium automobile was developed by general motors of the United States, titanium auto parts did not reach the level of mass production until the 1980s. In the 1990s, with the increasing demand for luxury cars, sports cars, and racing cars, titanium parts developed rapidly. Titanium parts can reduce the total mass of a car. According to the design and material characteristics, titanium is mainly distributed in engine components and chassis parts in the new generation of vehicles. Titanium can be used to make engine system valves, valve springs, and connecting rods, as well as chassis components of springs, exhaust systems, half-shafts, and fasteners. Advantages Of Titanium Alloy In Automobile Titanium alloy has the advantages of a lightweight, high specific strength, and good corrosion resistance, so it is widely used in the automotive industry. The advantages of making engine parts from titanium alloy are mainly shown in the following aspects. 1. The low density of titanium alloy can reduce the inertia mass of moving parts, and titanium valve springs can increase the free vibration, reduce the vibration of the body, thereby increasing the engine speed and output power. 2. Reduce the inertia mass of moving parts, thus reducing the friction force and improving the fuel efficiency of the engine. 3. The choice of titanium alloy can reduce the load stress of the relevant parts so that the mass of the engine and the vehicle can be reduced. 4. The reduction of the inertial mass of components reduces vibration and noise and improves engine performance. Disadvantages Of Titanium Alloy In Automobile Although titanium alloy parts have such superior performance, it is still far from the universal application of titanium and its alloys in the automotive industry, due to such problems as high price, poor formability and poor welding performance. In recent years, with the development of the electron beam welding, plasma arc welding, laser welding, and other modern welding technology, the forming and welding problem of titanium alloy is no longer the key factor restricting the application of titanium alloy. The most important reason that prevents titanium alloy from being widely used in the automobile industry is the high cost. Titanium alloys cost much more than other metals. The production cost of the titanium plate is mostly higher than $33 /kg, which is 6 ~ 15 times of aluminum plate and 45 ~ 83 times of steel plate.

    2023 03/28

  • Titanium Metal: The Medical Metal of Choice
    The list of titanium benefits is lengthy. This makes it incredibly useful for a number of different industries, including the automotive, aerospace and architectural worlds. But because titanium resists corrosion, is biocompatible and has an innate ability to join with human bone, it has become a staple of the medical field, as well. From surgical titanium instruments to orthopedic titanium rods, pins and plates, medical and dental titanium has truly become the fundamental material used in medicine. Medical Grade Titanium Titanium 6AL4V and 6AL4V ELI, alloys made of 6% Aluminum and 4% Vanadium, are the most common types of titanium used in medicine. Because of its harmonizing factor with the human body, these titanium alloys are popularly used in medical procedures, as well as in body piercings. Also known as Gr. 5 and Gr. 23, these are some of the most familiar and readily available types of titanium in the US, with a number of distributors specializing in these specific grades. Ti-6Al-4V and Ti-6Al-4V ELI offer greater fracture-resistance when used in dental implants. The implant procedure begins with the insertion of a titanium screw into the jaw. The screw resembles and acts like the root of the tooth. After an allotted amount of time has passed for the bone to have grown into the medical grade titanium screw, a fake tooth is connected to the implant. Benefits of Medical Titanium l Strong l Lightweight l Corrosion Resistant l Cost-efficient l Non-toxic l Biocompatible (non-toxic AND not rejected by the body) l Long-lasting l Non-ferromagnetic l Osseointegrated (the joining of bone with artificial implant) l Long range availability l Flexibility and elasticity rivals that of human bone Two of the greatest benefits of titanium are its high strength-to-weight ratio and its corrosion resistance. Couple this with its non-toxic state and its ability to fight all corrosion from bodily fluids and it`s no wonder titanium has become the metal of choice within the field of medicine. Titanium is also incredibly durable and long-lasting. When titanium cages, rods, plates and pins are inserted into the body, they can last for upwards of 20 years. And dental titanium, such as titanium posts and implants, can last even longer. Another benefit to titanium for use in medicine is its non-ferromagnetic property, which allows patients with titanium implants to be safely examined with MRIs and NMRIs. Osseointegration is a unique phenomenon where your body`s natural bone and tissue actually bond to the artificial implant. This firmly anchors the titanium dental or medical implant into place. Titanium is one of the only metals that allows for this integration. Uses of Medical Titanium Most all of us know someone who has required orthopedic surgery to replace a failing hip socket, shoulder joint or severely broken bone. It`s very likely medical grade titanium was the material of choice for the surgeons when reconstructing these parts of the body. As evidenced in the previous section, natural titanium properties make it a perfect alloy to be used within the body. Medical grade titanium is used in producing: l Pins l Bone plates l Screws l Bars l Rods l Wires l Posts l Expandable rib cages l Spinal fusion cages l Finger and toe replacements l Maxio-facial prosthetics l Medical Titanium Hip Replacement Some of the most common uses for titanium are in hip and knee replacement surgeries. It is also used to replace shoulder and elbow joints and to protect the vertebrae following complicated and invasive back surgery. Titanium pegs are used to attach false eyes and ears and titanium heart valves are even competing with regular tissue valves. Surgical Titanium Instruments There are a number of characteristics that make titanium the perfect choice for surgical instrumentation: l It`s harder than some steel, yet lighter in weight. l It is bacteria resistant. l Again, it can be used in conjunction with instruments emitting radiation. l Titanium is incredibly durable, giving instruments greater longevity. Because of these great properties, it is used to create a number of titanium surgical devices: l Surgical forceps l Retractors l Surgical tweezers l Suture instruments l Scissors l Needle and micro needle holders l Dental scalers l Dental elevators l Dental drills l Lasik eye surgery equipment l Laser electrodes l Vena cava clips l Titanium Surgical Needle Holders Dental Titanium As mentioned earlier, titanium has the ability to fuse together with living bone. This property makes it a huge benefit in the world of dentistry. Titanium dental implants have become the most widely accepted and successfully used type of implant due to its propensity to osseointegrate. When bone forming cells attach themselves to the titanium implant, a structural and functional bridge forms between the body`s bone and the newly implanted, foreign object. Titanium Dental Implants Titanium orthodontic braces are also growing in popularity. They are stronger, more secure and lighter than their steel counterparts. And of course, medical grade titanium`s biocompatibility makes its use in braces even more beneficial than its competing alloys. Future of Bio-medical Titanium It is expected that use within the biomedical industry will only continue to grow for titanium in the coming years. With the baby-boomer demographic continuing to age and our health industry pushing for people to live more active lives, it`s only logical that the medical industry will continue researching new and innovative uses for this popular metal alloy. And with health care reform a current major issue, titanium`s cost-efficiency adds even more appeal to those looking to cut health care costs.

    2023 03/28

  • Titanium Alloy Oil Well Pipe Advantages & Applications
    In the petroleum industry, the oil well pipe has a pivotal position, and its quality and performance have a significant impact on the development of the petroleum industry. In the oil and natural gas exploration and development, a lot of oil well pipes are consumed. Compared with oil well pipes made of other metals and alloys, titanium alloy oil well pipe has more advantages and is widely used in oil and gas exploration and development. The environment in oil wells is very harsh. Oil well pipes need to withstand internal or external pressures of hundreds or even thousands of atmospheres, tensile loads of hundreds of tons, and the effects of high temperature and corrosive media. Once the oil well pipe is damaged, it may directly cause the oil and gas well to be scrapped. The application of titanium alloy in oil well pipes can be said to give full play to titanium alloy`s advantages, greatly reducing the probability of oil well pipe damage and the cost of oil field development. Advantages Of Titanium Alloy Used As Oil Well Pipe Material 1. Excellent Corrosion Resistance Titanium alloy has better corrosion resistance than stainless steel. It is particularly resistant to pitting, acid corrosion, and stress corrosion. It is not sensitive to hydrogen-induced cracking and meets the needs of oil well tubing under certain high temperature and high-pressure conditions. 2. Good Physical Properties Titanium alloy has a low density and high strength, which can effectively reduce the weight of the structure, reduce the stress of the pipe string, and increase the load of the mechanism. Besides, titanium alloy is non-magnetic, which is more conducive to downhole operations. More importantly, the durability, fracture resistance, and high-temperature resistance of titanium alloys are excellent, and its fatigue life is more than 10 times that of ordinary steel. This is of great significance to oil pipes, drill pipes, offshore risers, and ultra-deep wells. In short, the application of titanium alloy in oil well pipes has great advantages, and the development prospects of titanium alloy oil well pipes will be very broad.

    2023 03/27

  • Titanium Alloy Carabiner Advantages
    The carabiner is the most versatile and indispensable equipment in mountaineering equipment. It is a tool used to connect climbers to the main rope, protector, and noose. When we trace the river and climb rock walls, carabiners are a guarantee of safety. Many climbing equipment combinations and uses need to be connected by carabiners. Titanium alloy carabiners are a kind of carabiners that are very popular among mountain climbers due to their excellent properties. So in this article, let`s take a look at the advantages of titanium alloy carabiner. When a climber is climbing, in order to ensure safety, any carabiner must be strong enough to withstand the pulling force generated when the climber suddenly falls. But what kind of carabiner is strong enough? According to the falling test of the Union Internationale des Associations d`Alpinisme (UIAA), the climbing rope can withstand a pulling force of at least 1200 kg. Due to the braking friction of the rope on the carabiner, the load on the carabiner should be 1.33 times that of the rope. In other words, in order to obtain maximum safety in a sudden fall, the carabiner must be able to withstand an impact pull of at least 1500 kg. The carabiner used in early mountaineering was mostly made of steel or iron. The steel carabiner is characterized by its sturdiness and durability, with high endurance, and some can even withstand 4000-5000 kg pulling force. The disadvantage of steel carabiner is that the weight is too heavy, which will increase the load of the climber and cannot be carried in large quantities. Later, this kind of carabiner was gradually replaced by the aluminum carabiner, which can withstand a normal pulling force of 2000-3000 kg. Although aluminum carabiner is not as good as steel carabiner in this respect, it is also strong enough to ensure the safety of climbers and is lighter and easy to carry. Advantages Of Titanium Alloy Carabiners As titanium alloy gradually enters our lives, many manufacturers have begun to produce titanium alloy carabiner that is better than the aluminum alloy carabiner. The density of titanium alloy is only 60% of steel, but its strength is higher than that of steel. Although it is not as light as aluminum alloy, its strength, corrosion resistance, and heat resistance are better than aluminum alloy. So it is an excellent material for mountaineering equipment. The carabiner made of titanium alloy is not only lightweight, but also strong enough to ensure the safety of climbers, and is favored by many mountaineering enthusiasts. In short, no matter what material the carabiner is, climbers should use UIAA or CE certified carabiner and refuse to use carabiner from unknown sources, so as to better protect their safety.

    2023 03/27

  • Wide application of titanium in various industries
    Because of its high affinity for oxygen, titanium can form a dense oxide film on the surface, which can make the titanium element free from the medium, so it is particularly resistant to corrosion. Dititanium can form a passive oxide film on the surface in most aqueous solutions. Titanium can generate passive oxide film in acidic, alkaline, and salt solutions, so it has good stability, and has better corrosion resistance than stainless steel and other non-ferrous metals. Due to its excellent corrosion resistance and affinity, titanium , It is widely used in many industries. 1. Chemical Industry Titanium materials have good stability in various acid, alkali, and salt media. For example, the use of titanium anodes and titanium wet chlorine coolers in the chlor-alkali industry has good economic effects. 2. Petroleum industry Titanium has very strong stability among organic compounds. Therefore, titanium is an excellent structural material in petroleum refining and chemical industry, and can be used to make various titanium heat exchangers, titanium reactors, titanium high-pressure vessels and titanium distillation towers. 3. Metallurgical industry (1) Titanium is an active metal with good gas absorption properties. It is an excellent degassing agent in the steelmaking industry. The oxygen and nitrogen that titanium can precipitate when the compound steel is cooled can make the steel tough and elastic. (2) Titanium has good corrosion resistance and stability in acidic solutions containing metal ions. Therefore, titanium electrolytic plates are used in the hydrometallurgical industry, such as the electrolytic production of non-ferrous metals such as copper, nickel, cobalt, and manganese. Has a very wide range of applications. 4. Chemical fertilizer industry Urea is an important fertilizer. It is very corrosive under high temperature conditions. The use of titanium equipment can greatly increase the life of the equipment and greatly reduce the maintenance time. Therefore, the equipment in urea production uses titanium equipment. 5. Desalination and shipbuilding industry Titanium has very good resistance to seawater corrosion, whether it is in static or high-speed flowing seawater, titanium has special stability. Therefore, titanium is an ideal material for seawater desalination equipment. Titanium is very resistant to corrosion by sea water and ocean air, and has high strength and light weight. It is an ideal structural material for the shipbuilding industry. 6. Power industry Titanium has good stability in many corrosive hot water containing chlorides, sulfides, etc. After replacing copper-nickel alloy pipes with titanium pipes, the service life can be greatly increased, the maintenance time is reduced, and the economic effect is very significant. 7. Medical industry Medical titanium materials can resist the corrosion of the human body, are harmless to the human body, have good biocompatibility and good comprehensive mechanical properties. So it is widely used in medical equipment and pharmaceutical industries, as well as human implants.

    2023 03/27

  • What are the advantages of titanium tubes?
    What are the advantages of titanium tubes? 1.Lightweight: Compared to steel, titanium is significantly lighter in weight, making titanium tubes ideal for applications where weight is a major factor. 2.Corrosion resistance: Titanium is highly resistant to corrosion from many different types of acids, alkalis, and salt water, making it suitable for use in many different applications. 3.Strength: Titanium is one of the strongest metals, making it ideal for applications where strength and durability are important. 4.High temperature resistance: Titanium can withstand extremely high temperatures without degradation, making it ideal for applications where high temperature resistance is required. 5.Non-magnetic: Titanium is non-magnetic, making it ideal for use in applications where magnetic fields must be avoided. 6.Low thermal conductivity: Titanium has a very low thermal conductivity, making it suitable for applications where insulation is desired. 7.Low friction coefficient: Titanium has a very low friction coefficient, making it ideal for applications where reduced friction is necessary.

    2023 03/24

  • Commonly Used Welding Methods for Titanium Alloy
    Titanium offers an amazing corrosion resistance but is two times lighter than steel. Titanium also has a very high tendency to oxidize at higher temperatures. It extremely important to keep the molten metal away from atmospheric air while welding because even very little contamination of oxygen will lead to porosity. With the wide application of titanium and titanium alloy, the progress of welding technology gives us more choices. It not only saves the material, but also reduces the quality of the whole workpiece. Here we will introduce the 4 kinds of commonly used welding methods: Tungsten Inert Gas arc welding, metal inert gas welding, laser braze welding, vacuum electron beam welding and so on. Tungsten Inert Gas arc welding(TIG) TIG is the best-welded process for titanium alloy plate and tube with a thickness below 3mm. Tig welding can be divided into open welding and pool welding or manual welding and automatic welding according to the methods. gas tungsten arc welding in the atmospheric environment is using the shielding and purge gas to welding nozzle, drag cover and backside protective device to separate the welding high-temperature area from the air, so as to prevent the air from invading and contaminating the metal in the welding area. This is a type of local gas protection welding method. When the welded parts are complex in structure and difficult to finish the protective cover or back side, the welding inside the weld pool should be adopted. The pool body should be vacuumed before welding and then filled with argon or argon helium mixture. then welding inside the pool conducted under an inert atmosphere, which is a welding method of overall gas protection. Often Titanium is welded in a gas chamber with pure argon gas to make sure that the weld pool gets proper protection. Metal inert-gas welding MIG works by using a continuously feeding of welding wire that burns, melts and fuses both the base and parent metals together. You can weld a variety of materials such as mild steel, stainless steel and titanium, obviously. In this process for welding titanium and titanium alloy, the welding material and its thickness needs to be selected strictly. Generally, thin titanium plate adopts the technology of droplet transition welding, while thick plate adopts the droplet spray transition method. The effect of melting argon arc welding is excellent compared with other welding methods, mainly used for welding thick titanium alloy plate. Protective gas content and pre-welding cleaning are key factors to MIG processing.

    2023 03/23

  • Application Of Titanium In Watches
    Application Of Titanium In Watches As we all know, watches are necessities in people`s daily life. Traditional watches are made of brass and the surface is electroplated with Ni. The surface layer of this watch contains a large amount of nickel, which often causes a [nickel allergic reaction" when worn. Therefore, since the 1970s, relevant scientific and technical personnel began to study the use of titanium that has good affinity with the human body to make watch cases, bracelets, straps, clasps, and pedestals. Titanium, as a watch material, started from high-end waterproof sports watches with timing functions. The development of titanium watches in Japan is the two major manufacturers of Citizen and Seiko simultaneously putting high-end titanium sports watches into the market. Subsequently, the Japanese Watch Company began to develop all-titanium watches in 1972. In order to apply titanium to watches, in the course of nearly 30 years of research, researchers have solved seven major technical problems, including pressure forming technology, cutting processing technology, surface processing technology, wear-resistant processing technology, weldability, decoration, and biological adaptability. Therefore, modern titanium watches are light, resistant to human sweat and seawater, and have the best specific strength among metal materials. In addition, its surface hardness is twice that of stainless steel. It does not have the cold feeling of ordinary metal when worn, has good skin affinity, no allergic reactions, and good decorative effects. At present, the titanium materials for making watches are industrial pure titanium, Ti-6Al-4V, and titanium alloy Ti-15333. In the early 1990s, the first all-titanium watches entered the market and their prices were extremely high. Subsequently, due to increased production and improved technology, the watch casing can be manufactured by investment casting, sheet metal stamping, and powder metallurgy, and the price has been reduced accordingly. Today, all-titanium watches have turned to high-end watches for the masses. Many countries in the world attach great importance to the research and production of titanium watches. For example, the research work on titanium watches in Japan won the 1994 Award of Merit from the Japan Titanium Association. The weight of titanium space watches produced in Switzerland is only 50g. With the development of 3D printing technology, personalized custom printed titanium watches continue to appear. The Luminor 1950 watch case is made of titanium, which is resistant to sensitivity and corrosion. Its weight is 40% lighter than stainless steel. In order to further reduce the weight of the watch, the watch uses innovative technology to hollow out the inside of the case to outline extremely complex geometric figures, while retaining the excellent water-resistance of the case and the strong characteristics of resistance to tension and distortion.

    2023 03/23

  • What are the advantages and disadvantages of titanium alloys?
    Titanium alloy of Advantages 1. High strength. The density of titanium alloy is generally about 4.51g/cm3, which is only 60% of steel. The density of pure titanium is close to that of ordinary steel. Some high-strength titanium alloys exceed the strength of many alloy structural steels. 2. The thermal strength is high. The service temperature is several hundred degrees higher than that of aluminum alloy. It can still maintain the required strength at medium temperature. It can work for a long time at a temperature of 450-500℃. These two types of titanium alloys are in the range of 150℃~500℃ There is still a high specific strength inside, while the specific strength of aluminum alloy decreases significantly at 150°C. The working temperature of titanium alloy can reach 500℃, while that of aluminum alloy is below 200℃. 3. Good corrosion resistance. Titanium alloy works in moist atmosphere and sea water, and its corrosion resistance is far better than stainless steel; it is particularly resistant to pitting, acid corrosion and stress corrosion; it is resistant to alkali, chloride and chlorine. Organic materials, nitric acid, sulfuric acid, etc. have excellent corrosion resistance. However, titanium has poor corrosion resistance to media with reducing oxygen and chromium salts. 4. Good low-temperature performance, titanium alloy can still maintain its mechanical properties at low and ultra-low temperatures. Titanium alloys with good low temperature performance and extremely low interstitial elements, such as TA7, can maintain a certain degree of plasticity at -253°C. Therefore, titanium alloy is also an important low-temperature structural material. 5. The chemical activity of titanium is high, and it has strong chemical reaction with O, N, H, CO, CO2, water vapor and ammonia in the atmosphere. 6. The thermal conductivity is small. The thermal conductivity of titanium λ=15.24W/(mK) is about 1/4 of nickel, 1/5 of iron, and 1/14 of aluminum. The thermal conductivity of various titanium alloys is higher than that of titanium. The coefficient drops by about 50%. Titanium alloy of Disadvantages 1. The main limitation of titanium and titanium alloys is their poor chemical reactivity with other materials at high temperatures. This property forces titanium alloys to be different from the general traditional refining, melting and casting techniques, and even often causes mold damage. 2. The price of titanium alloy has become very expensive. Therefore, they were mostly used in aircraft structures, aircraft, and high-tech industries such as petroleum and chemical industries.

    2023 03/22

  • Advantages of titanium rod and titanium plate in the field of construction
    Advantages of titanium rod and titanium plate in the field of construction 1. Can meet the requirements of lightweight building materials Titanium has a low density, about 60% of steel, 50% of copper, and 1.7 times that of aluminum, but it has almost the same strength as ordinary steel. As a building, it can reduce weight by 70% to 75%. It is easy to hoist and can make buildings. The center of gravity of the object is moved down to improve the overall earthquake resistance of the building. 2. Good corrosion resistance Titanium has good corrosion resistance: it can resist urban pollution, industrial radiation and extreme erosion. Therefore, it is suitable for use in marine climate environments. 3. Low thermal expansion coefficient Compared with other metal building materials, the coefficient of thermal expansion of titanium is small, about 50% of stainless steel and 30% of aluminum. It is close to glass, brick, cement and stone, suitable for sharing, and can highlight titanium in design Features with glass. The thermal stress of titanium is very low, it is 1/2 of stainless steel, aluminum titanium can be used as a whole material, no joints are needed to compensate for thermal expansion and contraction. 4. Good processability and welding performance Titanium is easy to process into thin plates and has good welding performance. Titanium itself has a shiny silver-white luster, and through treatment, a brighter surface can be obtained. In order to achieve a more beautiful decorative effect, different patterns and colors can be obtained by etching and anodizing. The roof can be made into various shapes according to the needs, and the color of the roof will be added to make the whole building become one Perfect artwork. 5. No environmental pollution With the development of society, people`s requirements for environmental protection are getting higher and higher, and their desire to return to nature is getting stronger and stronger. Because titanium has good corrosion resistance and can be 100% recycled, it will not pollute the environment. It meets environmental protection requirements. On green environmental protection materials. 6. Titanium rod and titanium plate have long service life Titanium is used as a building material and decorative material, and can resist corrosion for a hundred years without maintenance and repair. From this perspective, it is significantly better than other metals. This advantage is particularly prominent in highly corrosive environments (such as coastal cities and industrial areas). Taking into account the long life cycle of titanium, its long-term cost performance exceeds that of all stainless steel. Titanium building materials do not need maintenance materials, and titanium equipment buildings do not need maintenance measures.

    2023 03/22

  • The use of titanium sponge
    Titanium sponge refining process[Reduction/Vacuum separation process] In the manufacturing process for titanium sponge, pure titanium tetrachloride is reacted in a stainless steel reactor with magnesium metal heated to 900℃. The titanium tetrachloride is reduced by the magnesium to produce the sponge. Magnesium chloride is extracted at regular intervals during the reaction by the application of pressure. After the reaction has completed, the magnesium chloride and magnesium included in the lump of titanium sponge are eliminated by high temperature vacuum extraction (vacuum separation process), to leave the titanium sponge. Crushing the titanium sponge[Crushing, sizing and packing process] After reduction and separation, the titanium sponge is crushed by first shearing into large lumps and then into smaller pieces using shears and crushers. Levels of minor components differ from piece to piece, so the pieces are mixed together in a blender to produce a uniform quality, then distributed evenly into drum cans using a splitter. After the titanium sponge has been adjusted into the required particle size and quality, it passes through strict quality control checks before shipment. Titanium sponge properties and chief uses Shipments of our titanium sponge products, one feature of which is very stable and reliable supply, include a variety of high-quality titanium sponge lines manufactured using the Kroll process and subject to strict quality control to meet customer needs. These products are utilized by the aerospace industry for such applications as aircraft fuselage and engine parts, and also by general industry, primarily for applications such as plate heat exchangers. The particular grade of titanium sponge used for aircraft fuselage and engine parts is called premium grade and is manufactured under extremely stringent quality control.

    2023 03/21

  • What is Titanium Sponge?
    Titanium sponge is a porous form of titanium that is created during the first stage of processing. In its natural form, titanium is widely available within the earth`s crust. After being extracted, it is processed to remove excess materials and convert it into a usable, although costly, product. The conversion process used with raw titanium is called the Kroll process. This is a complex, multistage, batch process that requires very high heat and specialized equipment. The Kroll process converts the metal oxide into chloride by passing the metal over extremely hot rutile or ilmenite and carbon to create titanium tetrachloride. These chemicals are separated through a process called fractional distillation in which the components of a mixture are separated based on their different boiling points. The material resulting from the Kroll process is titanium sponge. This sponge is then subjected to leaching or heated vacuum distillation to remove further impurities. The remaining materials in the sponge are jack hammered, crushed, pressed and melted to remove even more impurities. In the next stage of the process, the titanium sponge is melted. It is then put through a process of fractional distillation to remove excess liquid and combined with molten magnesium, iron aluminum, vanadium or molybdenum and argon in a very hot furnace. The purpose of combining these materials is to add strength and stability to the titanium sponge and create a pliable metal alloy. At this point, the converted titanium sponge is ready for fabrication. Some firms sell titanium sponge as a finished product, while others complete the conversion process internally. The sponge can now be formed into mill shapes such as a bar, plate, sheet or tube. These products are then shipped to different mills and fabricators to created finished products for commercial use. Titanium was first discovered and documented by William Gregor in 1791. Although purified titanium is quite costly, it is available in its basic form, in almost all living creatures. It can also be found in rocks, water and soil. The process of extracting it and combining it with alloys is what makes the procedure complex and expensive.

    2023 03/21

  • Types Of Titanium Products
    Types Of Titanium Products Titanium Tubing Titanium tubes are one of the most demanded pipes available today. They are popular in diverse industries. These tubes come with exceptional mechanical properties while being light and strong. Titanium tubing comes in handy in heat exchange equipment. Yet, you need to be aware that they come in various grades. Ti Grade 1 is applicable in heat exchangers and airframes. Ti Grade 2 also has excellent corrosion resistance and can weld. Ti Grade 3, with its high strength, is perfect for plane engine parts. These are all unalloyed, and there are several other alloyed grades. To pick the proper titanium tubing,check the external surface. It`s vital that the finished products have no cracks or peeling. Titanium Bar One of the best features of the titanium bar is its low density. This corresponds with exceptional welding performance. Since it`s known not to have high acceptance by the body, titanium bars are popular as human implants. This is one of the essential materials needed for industrial production. It is crafted from titanium ore. Its small density combines with high specific strength. This makes titanium rods one of a kind. You would have to pick one that reflects these valuable properties to get these benefits. The different forms of titanium bar are: l Flat bar l Forged bar l Hex titanium bar l Hollow bar l Threaded bar l Titanium round bar l Titanium square bar Titanium Mesh You can find these in the medical and aerospace industries. Titanium mesh has good corrosion resistance and impressive lightweight. They also stand out for their high strength, woven by titanium wire. Using titanium mesh gives you access to a standard product. It forms an oxidation film layer on its surface to protect against corrosion. It also has excellent thermal properties, heat resistance and is non-toxic. The three types of titanium mesh are: l Titanium weaved mesh: This is usually a regular square. A small open wire mesh serves as the filter. l Titanium perforated mesh: The width ranges from 10-1000mm. The thickness is usually between 0.04-8mm. The identifying feature is the stamp from a titanium plate. l Expanded mesh: The titanium mesh is coated with metal mixed oxide and metal oxide coatings. These are then expanded with titanium sheets with triangle or diamond-shaped openings. Titanium Foil These are usually titanium sheets, coils, strips, or plates with thickness, not more than 0.1mm. Thus, they are great for the instrumentation, aerospace, and electronics industries. Not surprising that titanium foil is non-toxic. It also has suction performance, corrosion resistance, and low elasticity modulus. But, they come in three forms: l The titanium foil form is titanium coils, strips, or sheets less than 0.1mm thickness. l The titanium strip forms are titanium materials whose thickness ranges from 0.1 to 0.3mm. The width is usually lower than 500mm. l The titanium coil form is titanium materials whose thickness ranges between 0.3 and 4.75mm. Yet, the width is generally higher than 500mm. Titanium foil will come in handy if you deal in sporting goods. They are also great for dealers in jewelry, chemicals, and electronics. Be sure to pick titanium products supplier that meet quality demands. Titanium Wire Titanium wires are popular as surgical implants and welding materials. They are also helpful as electroplating hanging fixtures. This applies whether cutting them into random or fixed lengths. These come with different specifications you have to look out for when buying. They include grade, titanium wire size, surface, shape, and where you want to use them. Titanium wire is a famous commercial titanium metal. It`s useful for welding and various chemical processes. Significant features are their low modulus of elasticity and non-toxicity. They also have a non-magnetic property and good heat resistance. They also have low density and high resistance to corrosion. Here are some ways you can use titanium wire: l As welding wires on casings, blades on plane jet engines, and welding pipes l Great as a mesh for filtering chemical drugs, purified water, and seawater l To manufacture springs and fasteners l To manufacture electrodes in the electroplating industry Titanium Pipe Fittings You can find these in various machines, including petrochemical and medical equipment. Titanium pipe fittings help in connecting one piece of equipment to another. This helps with proper material flow. These materials could be salt, alkali, acid, or other corrosive liquids. Major features to look out for in the right titanium pipe fittings are: l Thin wall thickness to improve heat transfer performance l It doesn`t contain harmful metals l Resistant to low temperatures l Resistant to high temperatures l Works excellent in air and moisture due to anti-corrosion properties l Impressive strength and density l What do you need the titanium pipe fittings for? You need to identify their purpose while shopping. The different forms are bends, elbow, end caps, lap joint, nipple, reducer, and stub end. You should ensure that the finished product has no cracks or peels. Titanium Flange Need titanium materials for your oil and gas pipelines? Titanium flanges have become quite popular in this industry for good reasons. You will find this a lot in assembled automobiles as they are great for holding pipes in place. Various types of titanium flanges available are: l Weld neck flange. l Screwed flange l Lap joint flange l Blind flange l Slip-on flange l Counterbore flange l Companion flange When shopping for titanium flange, it can also be referred to as collar flange. It`s great for basic refrigeration, drainage, water supply, firefighting, and sanitation projects. As expected, they are resistant to corrosion. This makes them great for connecting devices. Titanium Bolts Titanium bolts, fasteners, lug nuts, and screws are all hardware devices. You can use them to fix at least two objects together. This way, you`re able to create a non-permanent joint. So, you can remove the joint without damaging any component. What are those features to look out for in your titanium bolts? l Should be resistant to damping l Resistance to corrosion l High specific strength l Low-density level So, pay attention to the surface property, hardness, and temperature resistance. This will ensure you`re making the right choice. These titanium bolts are perfect for different industries. They include medical, aerospace, and automobile fields. Some other titanium product forms are also available. These include the Titanium anode, Cathodic protection, and sacrificial anode. Also, impressed current cathodic protection and platinized anode are other products. Let`s check out some top titanium products supplier in China.

    2023 03/16

  • Types of Titanium and Their Applications
    Types of Titanium and Their Applications There are various types of titanium that are suitable for different applications based on their strengths and properties. TITANIUM DIOXIDE Titanium dioxide is also known as titanium oxide and comes in a fine white titanium powder. It gives products a bright white hue. It is created when titanium naturally interacts with oxygen. This form of titanium is extremely popular in everyday products such as paper, plastics, sunscreen, toothpaste, cosmetics, paints, and even adhesives. TITANIUM ALLOYS AND APPLICATIONS An alloy is a metal that contains the primary metal, in this case, titanium, with a small percentage of other elements. Titanium alloy still has high strength and corrosion resistance properties. However, thanks to the other metals it also has increased malleability. This means that it has more applications than pure titanium. Here are some grades of titanium alloys Ulbrich works with: · Grade 5 Titanium - This is the most common titanium alloy and is most commonly used in aerospace parts, sports equipment, and marine applications. · Ti Grade 9 (Titanium 3-2.5) - This alloy is a compromise between the facility of welding and manufacturing of the pure grades and the high strength of Grade 5. Containing 3% Aluminum and 2.5% Vanadium, it has great corrosion resistance and can be used extensively in aerospace, chemical processing, medical, marine, automotive. · Titanium Beta 21S - This alloy is one of the beta titanium alloys which was developed as an oxidation-resistant aerospace material and as a matrix for metal-matrix composite · Titanium 15-3-3-3 - This alloy is a metastable beta titanium alloy that offers substantial weight reductions over other engineering materials if used In the solution treated condition. It has excellent cold formability. COMMERCIALLY PURE TITANIUM GRADES AND APPLICATIONS Commercially pure titanium means that the finished product only contains the element titanium and isn't mixed with any other components. This type of titanium has the highest corrosion resistance of any form of titanium. The distinguishing characteristic of CP Titanium is the percent of oxygen content that acts as the primary strengthening mechanism for these metals. It also has exceptional malleability properties. There are 4 grades of pure titanium. · Titanium Grade 1 - This is the softest form of pure titanium with a high degree of weldability and high ductility. It is most commonly used in the architecture, medical, and marine industries. Grade 1 has the lowest oxygen (O) % allowance of any of the commercially pure grades. With each increase in grade comes an increased oxygen allowance. · Titanium Grade 2 - This variation features moderate strength and a high degree of malleability. It oxidation and corrosion-resistant. Grade 2 is most commonly used in architecture, automotive parts, aerospace, and desalination. · Grade 3 Ti - This type of pure titanium is stronger than the grades above it, but also less malleable as well. It is popular in hydrocarbon processing, aerospace, and marine industries. · Grade 4 Ti - is stronger than grades 2 and 3. It also has a lower ductility, but very high corrosion resistance properties. It used in applications where a high degree of strength is a must including the medical industry and the aerospace industry. Grade 4 has the highest oxygen (O) % allowance of any of the commercially pure grades. QUICK TITANIUM GUIDE: Category Typical Chemical Compositions Properties Commercially pure titanium JIS class 1 to 4 ASTM GR 1 to 4 Good formability (Grade 1) Relatively high strength (Grade 4, TS=700MPa) Metastable β type titanium alloy Ti-15-3-3-3 Age-hardenability Heat-treatable α type titanium alloy Ti-5Al-2.5Sn Good creep resistance Good weldability α + β type titanium alloy Ti-6Al-4V Ti-3Al-2.5V Age-hardenability High corrosion resistance β type titanium alloy Ti Beta 21S Great creep resistance Cold formable

    2023 03/16

  • Types And Applications Of Titanium Wires
    Titanium is a silver-white metal with many excellent properties. For example, the density of titanium is 4.54g/cm3, which is 43% lighter than steel, but its mechanical strength is similar to that of steel. And titanium is resistant to high temperatures and has a melting point of 1942K, which is nearly 500K higher than steel. In recent years, with the continuous research of titanium, more and more products made for titanium can be found in our daily life and titanium wires are one of them. The Types Of Titanium Wire According to the different properties of titanium and titanium alloys, titanium wire with different requirements can be prepared, generally divided into pure titanium wire, titanium alloy wire, pure titanium glasses wire, titanium straight wire, titanium welding wire, titanium hanging wire, titanium coil wire, titanium bright wire, medical titanium wire, titanium nickel alloy wire, etc. Different types of titanium wire have different uses. For example, pure titanium glasses wire is mainly used for making glasses holders, titanium hanging wire is used for hanging weight, and titanium nickel alloy wire is commonly used as a memory alloy material. The Applications Of Titanium Wire Titanium wire also perfectly inherits the advantages of titanium and titanium alloys, with a series of excellent characteristics such as good corrosion resistance, high specific strength, non-magnetic, high biocompatibility, low impedance to ultrasound and good shape memory function. Therefore, titanium and titanium alloy wires are widely used in many fields such as military industry, glasses, earrings, headwear, electroplating hangers, welding wires, aerospace, petrochemical, medical and health, automotive, construction, and sports and leisure products. And in recent years, due to the continuous development of titanium wire industry, the variety of titanium wire has become increasingly diverse, which makes titanium wire more and more widely used in high-performance industrial supplies and consumer products. 1. At present, more than 80% of titanium and titanium alloy wires are used as welding wires, such as welding of various titanium equipment, welding pipes, repair welding of turbine discs and blades of aircraft jet engines, and welding of casings. 2. Due to its excellent corrosion resistance, titanium wire has been widely used in chemical, pharmaceutical, papermaking, and other industries. It can be made into a mesh for seawater filter, purified water filter, chemical drug filter, etc. 3. Titanium and titanium alloy wires are also used to manufacture fasteners, load-bearing members, springs, etc. due to their good overall performance. 4. In the medical and health industry, due to their excellent biocompatibility, titanium and titanium alloy wires are used to manufacture medical devices, skull fixation, etc. 5. Some titanium alloy wires with shape memory function, such as titanium-nickel alloy wires, are used to make satellite antennas, shoulder pads for clothes, women`s bras, and eyeglass frames. 6. In the electroplating and water treatment industries, titanium and titanium alloy wires are used to manufacture various electrodes. In short, with the development of the economy, the demand for titanium and titanium alloy wires is increasing. At present, titanium and titanium alloy wires are in short supply, and their development potential is very large.

    2023 03/15

  • Titanium round bar suppliers--Lasting Titanium
    Shaanxi Lasting Titanium is a major worldwide supplier of titanium products, offering a vast selection of high-quality titanium round bars to its global customers. As one of the most important products in the titanium family, the titanium round bar is widely used in various industries, such as aerospace, chemical processing, marine engineering, and medical equipment. With more than 30 years' experience, we owns two mills in Baoji -The Chinese Titanium City. We are mainly engaged in melting, forging, rolling and machining manufacturing line in titanium and titanium alloy. Our company titanium exports hold the record of Top 3 in China for 15 consecutive years. At Shaanxi Lasting Titanium, we understand the importance of supplying titanium round bars that meet our customers' requirements. Hence, we have established a comprehensive supply chain network that sources only the best raw materials for our titanium products. Our titanium round bars are made from premium grade titanium alloys to ensure excellent corrosion resistance, high strength, and outstanding mechanical properties. We are proud to have a team of experts who have extensive knowledge and experience in the production and supply of titanium round bars. Our professionals ensure that the production process strictly follows international standards and quality control procedures to ensure that our customers receive only the best products. At Shaanxi Lasting Titanium, we understand that each customer has unique needs and requirements. Therefore, we offer tailor-made titanium round bars that meet specific specifications. We also provide customized solutions for other titanium products, such as titanium powder, ingots, forgings, sheets/plates, tubes/pipes, fittings, and other corrosion-resistant metals. As one of the leading titanium round bar suppliers in the world, we take pride in providing our customers with the most reliable and high-quality products. Our commitment to ensuring customer satisfaction has enabled us to build long-lasting relationships with our customers worldwide. In conclusion, Shaanxi Lasting Titanium is your ultimate partner for all your titanium products needs. Our extensive product range, impeccable quality, and exceptional service make us stand out from other titanium round bar suppliers in the market. Contact us today and experience the excellence in titanium products that we offer.

    2023 03/15

  • Types of titanium alloys
    Titanium is considered to be one of the strongest metals. Its strength, heat, water and salt resistance, and its light weight make it the ideal metal for a variety of applications. These applications range from jewelry and dental implants to airplanes and ships. Pure titanium is strong and corrosive resistant. Titanium alloys retain the same strength and corrosion resistance, but takes on the greater flexibility and malleability of the metal it is combined with. Titanium alloys, therefore, have more applications than pure titanium. There are six grades of pure titanium (grades 1,2,3,4,7 and 11) and 4 varieties of titanium alloys. Titanium alloys typically contain traces of aluminum, molybdenum, vanadium, niobium, tantalum, zirconium, manganese, iron, chromium, cobalt, nickel, and copper. The four grades, or varieties of titanium alloys are Ti 6AL-4V, Ti 6AL ELI, Ti 3Al 2.5 and Ti 5Al-2.5Sn. Ti 6Al-4V (Grade 5) Ti-6AL-4V is the most commonly used of the titanium alloys. It is therefore commonly referred to as the titanium alloy [workhorse." It is believed to be used in half of the usage of titanium around the world. These desirable properties make Ti-6AL-4V a popular choice in several industries including medical, marine, aerospace and chemical processing. Ti 6AL-4V is commonly used to make: Aircraft turbines Engine components Aircraft structural components Aerospace fasteners High-performance automatic parts Marine applications Sports equipment Ti 6AL-4V ELI (Grade 23) Ti 6 AL-4V ELI is commonly referred to surgical titanium because of its use in surgery. It is a more pure version of Grade 5 (Ti 6AL-4V) titanium alloy. It can be easily molded, and cut into small strands, coils, and wires. It has the same strength, and high corrosion resistance as Ti 6AL-4V. It is also light-weight and is highly tolerant to damage by other alloys. Its use is highly desirable in the medical and dental fields for uses in complex surgical procedures not only because of these properties but also because of the unique surgical properties Ti 6AL-4V ELI has. It has superior biocompatibility making it easy to graft in and attach to bone all the while being accepted by the human body. Some of the more common surgical procedures Ti 6AL-4V ELI is used in include: Orthopedic pins and screws Orthopedic cables Ligature clips Surgical staples Springs Orthodontic appliances In joint replacements Cryogenic vessels Bone fixation devices Ti 3Al 2.5 (Grade 12) Ti 3 AI 2.5 is the titanium alloy with the best weldability. It is also strong at high temperatures like the other titanium alloys. This grade 12 titanium alloy is unique in that it exhibits characteristics of stainless steel (one of the other strong metals), such as being heavier than the other titanium alloys. Ti 3 Al 2.5 is most commonly used in the manufacturing industry, specifically in equipment. It is highly resistant to corrosion and can be formed by heat or cold. Grade 12 titanium alloy is used the most in the following industries and applications: Shell and heat exchangers Hydrometallurgical applications Elevated temperature chemical manufacturing Marine and airfare components Ti 5Al-2.5Sn (Grade 6) Ti 5Al-2.5Sn is a non-heat treatable alloy that can achieve good weldability with stability. It also possesses high temperature stability, high strength, and good corrosion resistance. It has a uniquely high creep (plastic-like strain over long periods of time, usually caused by extreme temperatures) resistance. Ti 5Al-25.Sn is mostly used in aircraft and airframe applications. Titanium as a whole is a highly durable and strong metal. In its pure form it has many uses. It alloys add greater malleability and flexibility to the already strong metal, opening up doors to many more applications. Each titanium alloy shares the same strength and corrosion resistance. They vary on flexibility, making a specific alloy ideal for specific industries and applications.

    2023 03/13

  • Titanium Metal: Grades, Manufacturing Processes and Applications of Titanium Metal!
    Titanium Metal Fabrication Process The production of titanium metal is carried out by a process called the Kroll process. This process has five stages. The first stage is called extraction, the second is called purification, the third is called sponge production, the fourth involves alloy creation, and lastly, the fifth step is forming and shaping. Because every step is time-consuming and costly, no industry yet performs all five. Most industries carry out a single stage of this process. For example, some manufacturers specialize in sponge production, and others only create the alloys. l Extraction The first step of the Kroll process is the extraction of titanium ores. The manufacturer receives the titanium ores from mines. These ores can be in the form of ilmenite, rutile, or any other mineral of titanium. Rutile is usually used in its natural form. However, ilmenite needs processing that becomes the first step to remove the iron so that the remaining part will have 85% or titanium dioxide. For this process, these ores are placed inside a fluidized bed reactor with chlorine and carbon and are heated to an elevated temperature of 900 °C. The chemical reaction takes place, which results in the creation of titanium tetrachloride in impure form and carbon monoxide as a by-product. The impurities are present in the TiCl4 because after removing iron, titanium dioxide is not yet pure. l Purification In this step, the TiCl4 is put inside a large distillation tank for heating. The impurities present are separated in this step by fractional distillation and precipitation methods. These two methods remove all impurities, including vanadium, silicon, magnesium, zirconium, and iron. l Sponge Formation The third stage of the Kroll process is sponge formation. In this stage, the purified titanium tetrachloride is emptied into a stainless steel reactor vessel in liquid form. After the transfer, the magnesium is added to the vessel and the mixture is heated to the temperature of 1100 °C in order for magnesium to react with chlorine and produce magnesium chloride. There is a chance that oxygen and nitrogen might be present in the air, so argon gas is pumped into the vessel to remove the air to avoid any reaction with oxygen and nitrogen. The titanium left in the vessel is not pure and in solid form because the melting point of titanium is much higher. This titanium solid is now removed from the vessel by a boring process and treated with a mixture of water and hydrochloric acid. This is to remove any excess of magnesium and magnesium chloride. At the end of this stage, the titanium obtained is in sponge form, hence the name sponge formation. l Alloy Creation In the fourth stage, the pure titanium sponge is mixed with different alloys and scrap metals to create usable alloys with the help of a consumable-electrode arc furnace. After melting and mixing all required metals in the required proportion, the mass is then compacted and welded to form a sponge electrode. This sponge electrode is melted in a vacuum arc furnace to form ingots. These ingots are usually melted again and again to fabricate commercially acceptable ingots. l Forming and Shaping In the last stage of the Kroll process, the ingots are removed from the furnace, inspected for defects, then sent out to be used to create titanium alloy goods. The properties of each ingot are checked to ensure they meet the requirements of customers. The ingots go through various processes such as welding, forming, casting, forging, powder metallurgy, etc. to be shaped into the finish well. It all depends upon the specification of the required product. Byproducts of the Kroll Process During the Kroll process, when the titanium is separated from the impurities, a significant amount of magnesium and magnesium chloride is left behind. This by-product of the Kroll process is recycled immediately in a recycling cell. The recycling cell separates the magnesium and chlorine into their stable forms. I.e., magnesium in solid form and chlorine in gas form. The chlorine gas is collected from the top of the recycling cell, and both of these components are used again in the Kroll process. Pure Titanium and Its Grades Titanium in its pure form comes in various grades that are suitable for specific applications. Titanium CP4, aka Grade – 1, is the softest grade with the highest ductility, toughness, and corrosion resistance. Due to its cold forming characteristics and brilliant welding properties, it is popular in the architecture, automotive, medical, and processing industries. This grade is available in the form of bars, flanges, sheets, welding wires, and forgings. Another grade that has excellent cold forming properties with corrosion resistance and welding propertie s is CP3 – Grade 2. It is used in aerospace, automotive chemical architecture, marine, and medical industries. CP2 – Grade 3 is considered to be stronger than previous grades. CP1-Grade 4 titanium is the strongest and most corrosion resistant but has lower ductility. It is commonly used in medical and aerospace applications. Grade 7 titanium has the best mechanical and physical properties with excellent fabrication and welding properties. It is even corrosion-resistant to reducing acids. Grade 11 - CP Ti-0.15Pd has similar properties to Grade 2. The following tables indicate the available standards & forms of pure titanium grades. Titanium Products Products made with titanium are high-performance and durable. These products include jewelry, medical instruments, scissors, and bicycle frames. For industrial products, titanium is alloyed with iron, aluminum, nickel, and molybdenum to make jet engines, spacecraft, and military hardware. It has the strength of steel with half its weight. l Titanium Wire Titanium wire is a common form of titanium and comes in several forms, from pure titanium to titanium nickel alloy wire. Each type of titanium wire has different uses, from glass holders to welding wire. Titanium wire has all of the properties of titanium, including corrosion resistance, strength, non-magnetism, biocompatibility, and excellent shape memory. Although titanium wire has many beneficial properties, its major use is as welding wire for pipes, repairing turbine discs, and welding casings. Other uses include the manufacture of load-bearing springs, bearings, and fasteners. l Titanium Bars Titanium bar stock has an exceptionally high strength-to-weight ratio, making it ideal for applications that require strong metal support. As a light, strong, and durable metal, it is widely used for aircraft construction and sporting equipment. Titanium bar stock is available in grades 1 to 12, with grade 5 being the most widely used due to its formability, low creep rate, and resistance to corrosion cracking. Grade 5 titanium bar stock is also the strongest of the titanium alloys because it is alloyed with aluminum and vanadium. It is often used for turbine blades, fasteners, and spacer rings. l Titanium Foil Titanium foil is a special form of titanium available in plates, strips, coils, or sheets with a thickness less than 0.1 mm. Due to their exceptional strength, durability, and low density, titanium foil is made from titanium grades 2 and 5. When heat treated, titanium foil becomes highly resistant to fluctuations in temperature, making it ideal for use in the oil and gas industry. l Titanium Fasteners There are several varieties of titanium fasteners, including different types of screws. Fasteners made of titanium are lightweight, with high tensile strength and good corrosion resistance. In addition, since they have a high melting point, they are ideal for applications involving extreme temperatures, such as aerospace and medical applications. As with titanium foil, fasteners are made of grade 2 or grade 5 titanium. l Titanium Pipes Titanium piping is popular due to its cost-effectiveness since it is resistant to damage caused by corrosion. Although the initial cost of titanium piping is higher than other materials, such as graphite, ceramic, and PTFE, the cost can be amortized over its long lifespan. As with many titanium products, titanium piping has exceptional strength and low density that decreases its structural weight. Unlike other piping materials, it can be configured to fit in small spaces and still retain its strength. l Titanium Flanges Titanium flanges are used to connect titanium pipes and split pipe networks for inspection and cleaning purposes. Grade 2 titanium is most commonly used to manufacture flanges due to its low density, making it ideal for applications where weight may be an issue. In addition, its corrosion resistance and strength are why it is used for marine applications, chemical processing, and desalination piping. l Titanium Plates The most outstanding characteristic of titanium plates is its strength-to-weight ratio, which makes it ideal for aircraft and spacecraft manufacturing. The five methods used to produce titanium plates are casting, forging, rolling, extrusion, and laser cutting. The choice of production process determines the exact specifications of titanium plating and the applications where it can be used. l Titanium Rods Titanium rods come in various forms, including square, hexagonal, and flat. The different shapes of titanium rods make them easy to store and transport. They are manufactured using forging, rolling, extrusion, casting, and spinning. Though they can be used as structural supports, they are normally melted down to create other titanium products. l Titanium Sheets As with titanium plates, titanium sheets are a widely used metal material due to titanium's advantageous properties. The exceptional strength of titanium makes sheets of titanium ideal for applications that require a lightweight but strong metal for protection. In addition, titanium's non-magnetic and biocompatible properties make it ideal for medical implants and aerospace manufacturing. Titanium sheets are available in various grades depending on the needs of an application. Grade 2 and grade 5 are the most commonly used, with other grades used to fit a specific application. l Titanium Tubing One evident characteristic of titanium tubing is how it maintains its positive properties, requires limited repair, and is long-lasting enough to offset its initial costs. Processes that involve the use of corrosive chemicals rely on the strength of titanium tubing. Additionally, fuel lines and valves depend on titanium tubing as a method of protection from corrosion, breakage, failure, and chemical leaks. Titanium's strength, endurance, and dependability have made it highly valued for various processes and applications. The products listed here are a sampling of how this valuab le metal has been used to enhance and improve crucial applications. Titanium Metal Applications l Medical Industry Titanium plays a significant role in the medical industry because of its biocompatibility. It is a non-toxic material that has been used in many surgical tools and implants. From hip ball socket replacement to dental implants, titanium has been used in the medical industry for various purposes. These implants can stay in place for more than 20 years. The titanium implants usually contain about 4% of vanadium and 4% to 6% of aluminum. l Orthopedic Implants made of Titanium Titanium has an ability to Osseo-integrate, which allows us to use it in dental implants and orthopedic implants that can last for 30 years. Due to lower modulus elasticity, titanium implants allow the skeletal load to be distributed equally between the bone and implant, resulting in the reduction of bone degradation due to stress and periprosthetic bone fracture. Titanium has greater stiffness than the human bone, which can result in bone deterioration in the case of increased load. l Pigments and Additives Titanium is mostly refined into titanium dioxide, which is a white permanent pigment. This white pigment is used in papers, toothpaste, plastics, and paints. Paints with titanium dioxide perform better in severe temperatures and humid environments. It also serves its purpose in cement, optical opacities in papers, and gemstones. This is also added to graphite composite finishing rods and golf clubs to increase their strength. Titanium dioxide is a chemically inert compound that is resistant to corrosion and does not fade in sunlight. It also has a very opaque appearance, which makes it suitable for use as pigments in the manufacturing of the majority of household plastics. In addition to significant uses as a pigment, titanium dioxide is also used in sunscreens due to its high refractive index and optical dispersion. l Aerospace Industry Titanium has high corrosion resistance, high fatigue resistance, high tensile strength to density ratio, high crack resistance, and the ability to withstand high temperature. It is considered the ideal material for manufacturing aircraft, missiles, and armor plating. It is utilized in the manufacturing of critical structural parts, landing gear, exhaust ducts, firewalls, and hydraulic systems. In fact, titanium accounts for almost 50% of materials used in an aircraft. The titanium alloy used consists of aluminum, nickel zirconium, vanadium, and other elements. l Jewelry Titanium is durable and biologically inert, which has increased its popularity in the jewelry industry. Its inertness makes it a popular choice among people with allergies and among people who live in a humid environment. Its durability, dent resistance, light weight, and corrosion resistance make it useful for manufacturing wristwatches and watch cases. Some artists use titanium for fabricating sculptures and other decorative objects. Titanium is also mixed with gold to produce a 24-karat gold alloy, which results in an alloy harder than pure 24-karat gold. Anodized titanium has optical interference fringes and a variety of bright colors, which make it popular for body piercings too. l Marine Industry Titanium is a corrosion-resistant material; this makes it ideal for use in the marine industry. Naval ships' hulks are made of titanium alloys because of their corrosion resistance to seawater. Titanium is also used to manufacture propeller shafts, heat exchanges, rigging, heat chillers for saltwater aquariums, drivers` knives and finishing lines, and leaders. Additionally, it is used in housing and ocean deployed surveillance equipment and monitoring devices. l Automotive Industry Titanium is used in the automotive industry, particularly where low weight and high strength rigidity are required. It is also cost-effective considering metal is generally too expensive to be used in huge amounts. It is used to manufacture exhaust and intake valves inside engines because of its heat resistance and high strength.

    2023 03/13

  • How to Choose the Right Titanium Grades
    Titanium is a metal known for its excellent strength-to-weight ratio. It's a strong, low-density metal that's also ductile (particularly in an oxygen-free environment), glossy, and metallic-white in appearance. It's valuable as a refractory metal because of its comparatively high melting point of over 1,650 °C (3,000 °F). In comparison to other metals, it is paramagnetic and has a low electrical and thermal conductivity. When titanium is chilled below its critical temperature, it becomes superconducting. Titanium Grades Grade 1 The first of four commercially pure titanium grades are Grade 1. It is the most supple and ductile of the three grades. It has the best formability, corrosion resistance, and impact toughness of any material. Grade l is the material of choice for any application requiring ease of formability, and it is usually available as titanium plate and tubing. These include: Chemical processing Chlorate manufacturing Dimensional stable anodes Desalination Architecture Medical industryMarine industry Automotive partsAirframe structure Grade 2 Grade 2 titanium is known as the "workhorse" of the commercially pure titanium industry due to its wide range of applications and widespread availability. It has a lot of the same characteristics as Grade 1 titanium, but it's a little bit stronger. Both are resistant to corrosion. Weldability, strength, ductility, and formability are all strong features of this grade. This makes Grade 2 titanium bar and sheet are the prime choice for many fields of applications: Architecture Power generation Medical industryHydro-carbon processing Marine industry Exhaust pipe shrouds Airframe skin Desalination Chemical processing Chlorate manufacturing Grade 3 This is the least common of the commercially pure titanium grades, yet that does not diminish its worth. Grade 3 is stronger than Grades 1 and 2, has similar ductility, and is just slightly less formable than its predecessors, but has higher mechanical properties. Grade 3 is utilized in applications that require moderate strength as well as significant corrosion resistance. These include: Aerospace structures Chemical processing Medical industry Marine industry Grade 4 Grade 4 is the most powerful of the four commercially pure titanium grades. It's also noted for its good formability and butt weldability, as well as its remarkable corrosion resistance. Grade 4 titanium has recently established a niche as medical-grade titanium, despite its usual industrial applications. It's required in situations where considerable strength is required, such as: Airframe components Cryogenic vessels Heat exchangers CPI equipment Condensor tubing Surgical hardware Pickling baskets Titanium Alloys Grade 7 Grade 7 is mechanically and physically identical to Grade 2, with the exception that it contains the interstitial element palladium, making it an alloy. Grade 7 is the most corrosion-resistant of all titanium alloys, with outstanding weldability and fabricability. It is more corrosion resistant in reducing acids. Grade 7 is used in chemical processes and components of production equipment. Grade 11 Grade 11 is essentially identical to Grade 1, with the exception that a small amount of palladium has been added to improve corrosion resistance, making it an alloy. In chloride conditions, this corrosion resistance is important for preventing crevice erosion and decreasing acid. Optimal ductility, cold formability, usable strength, impact toughness, and outstanding weldability are among the other beneficial qualities. This alloy is suitable for the same titanium applications as Grade 1, particularly if corrosion is a concern, such as: Chemical transformations Desalination Applications in the marine environment How to Choose the Right Titanium Grades There are several degrees of commercially pure titanium and titanium alloys available, and you must ensure that you receive the proper forms and grades to finish your job effectively. While all grades are corrosiveresistant, robust, and light, some key variances could affect the ultimate results. When selecting a titanium grade, keep in mind how the metal will be used, the circumstances it will be exposed to, and the size of the titanium pieces. There are four classes of pure-grade titanium, each with its own set of qualities that make it suited for diverse purposes.

    2023 03/10

  • What are the Pros and Cons of Titanium?
    What are the Pros and Cons of Titanium? Advantages of Titanium One of the most notable advantages of titanium is its strength. It`s among the strongest and most durable metals on the planet, which is why it`s used in so many industrial applications. In fact, titanium has the highest strength-to-density ratio of any metallic element on the periodic table, attesting to its benefits. Titanium (unalloyed) rivals steel in terms of strength but is less dense, making it the preferred choice among many professionals. Another key advantage associated with titanium is its natural resistance to rust and corrosion. When metal is exposed to moisture, it triggers a chemical process known as oxidation, which can subsequently lead to corrosion. The good news is that certain metals are naturally resistant to this phenomenon, including titanium. Whether it`s used indoors or outdoors, it will hold for years without succumbing to the effects of rust and corrosion. Titanium Disadvantages Of course, there are also some potential disadvantages to titanium, one of which is the difficulty of casting. Unlike iron and aluminum, titanium can not be easily cast. If you are looking for cast metals, it`s best to choose a different metal instead of titanium. So, why can`t titanium be cast? Again, this has to do with its strength. Because it`s so strong, titanium can not be easily cast like aluminum or iron. It`s also worth mentioning that titanium is generally more expensive than other types of metals. When compared to steel, iron, aluminum, etc., you can expect to pay more for titanium. This is due largely to its rarity. While not necessarily considered [rare," titanium is rarer than other metals, resulting in a higher selling price. The bottom line is that titanium has both advantages and disadvantages. It`s strong, durable and naturally resistant to rust and corrosion. At the same time, however, it cannot be cast like aluminum or iron, and it tends to cost more than other metals. Hopefully, this will give you a better understanding of titanium and whether or not it`s the right choice for your applications.

    2023 03/10

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